High Precision EPS Helmet Mold, Durable Aluminum Mould For Helmet Foam Production

 

High-precision 9-cavity aluminum mold for EPS helmet production, matching BES-1412T machine and exported to Pakistan. We adopt mature conventional casting technology with full-step manual inspection, CNC precision machining and Teflon coating. We supply various customized EPS molds .Besides helmet molds, we also supply fish box, seedling tray and furniture packaging EPS molds, supporting full customization and pre-delivery mold testing.

 As a professional EPS aluminum mold manufacturer, we provide one-stop customized solutions for various EPS foam products. Our product range covers EPS fish box mould, agricultural seedling tray mould, furniture & home appliance packaging mould, insulation foam mould and special-shaped EPS moulds, besides structural parts moulds.

 

 

 

 

 Main Application Scenarios

 This professional EPS helmet mold produces foam inner liners for all kinds of protective helmets, including construction safety helmets,   motorcycle helmets, bicycle helmets and sports protective gear. The finished EPS foam has excellent shock absorption, greatly improving

 the safety performance of final products.

 

Core Product Strengths

 High Precision Shrinkage rate is stably controlled at 0.3%. All dimensions are strictly verified by engineers, ensuring uniform shape and thickness of foam products during mass production.

 Sturdy & Durable Made of high-quality aluminum alloy, equipped with 10mm thick cavity wall and reinforced aluminum support. The structure is firm, high temperature resistant and not easy to deform after long-term operation.

 Superior Demolding Performance The whole mold is coated with high-quality Teflon, which is anti-sticking, wear-resistant and anti-corrosive. It effectively avoids foam adhesion and cuts down maintenance cost.

 Strict Full-process QC All processes are completed and checked by skilled workers. Every mold will pass real-machine test before delivery.

 

 

 

 

We apply mature conventional casting for all mold production. Every step is elaborately operated by professional workers to guarantee top quality.

Our Professional EPS Mould Production Process (7 Steps from Design to Finished Product)

 

Step 1: Product drawing & mould design made by engineers

Our professional engineers finish overall design according to helmet production requirements. Skilled workers manually check all dimensions and structural details. Product drawings and mould drawings are fully confirmed before production.

 

Product drawing confirmed

 

Mould drawing confirmed 

 

 

 

Step 2: Wooden Model

Senior craftsmen manually make high-precision wooden and plaster prototypes. Workers polish and calibrate the models carefully to ensure accurate shape and size.

 

 

Step 3: Common Casting & 3D printed sand mold casting

We adopt standard sand casting process. Professional workers strictly control molten aluminum temperature, pouring speed and cooling time, to produce dense and high-strength aluminum blanks. 

 

 

 

Step 4: CNC Process(Cavity & Core & Al Plate)

All cavities, cores and aluminum plates are processed by high-precision CNC machines. Workers monitor equipment operation in real time and recheck all dimensions after machining. 

 

 

 

 

Step 5: Drill Holes/Install Core Vents /Polishing/Match The Mould

Workers accurately drill holes and install core vents. Fine polishing is conducted to remove burrs. Finally, we assemble and debug the mold to ensure flexible opening and closing.

 

 

 

 

 

Step 6: Teflon Coated

Workers thoroughly clean the mold surface first, then spray uniform high-quality Teflon coating. Manual inspection is carried out to ensure excellent anti-sticking and wear-resistant performance. 

 

 

 

 

Step 7: Finished Mold(test mould is available)

After all processes are completed, we install the mold on the machine for trial production. We check molding effect, size consistency and overall performance. Only qualified products will be packaged and delivered.

 

 

 

 

✅ Custom design according to your drawings, samples and technical requirements

✅ Support different cavity quantity, size, plate thickness and structural modification

✅ Compatible with various mainstream EPS molding machines

✅ Professional overseas export packaging, long-distance transportation protection

✅ Possessing global export experience

 Welcome global buyers to send RFQ. We will provide free professional solutions and accurate quotations!

 

 

 

 

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Hot Tags: High Precision EPS Helmet Mold, Durable Aluminum Mould For Helmet Foam Production,Other EPS Mould